Asia-Based • American-Led • Since 2012

GREAT PRODUCTS ARE
EXPRESSIONS OF GREAT IDEAS

And the best ideas come from the heart - starting with people who care.

✦ Book a free call now, or WhatsApp me directly, 24/7.

I'm the guy who cares about your product as much as you do. Based on the ground in SE Asia.

Product Centric Manufacturing Consulting for companies obssessed with making the best products everytime. Let's talk.

Book Free Consultation Email Me

✦ Portfolio available upon request

Japan
Design & Concept Development
China
Advanced Manufacturing & Tooling
Vietnam
Textiles & Assembly
Thailand
Specialized Production
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Successful Product Launches
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Direct Factory Relationships
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Years On-the-Ground in Asia
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Units Shipped Globally
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Products Optimized & Delivered
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Countries — Active Factory Network

What Partners Say

★★★★★

Patrick has a rare "boots-on-the-ground" ability to identify the right facility for the right job. He understands that a factory’s management structure must align with a project’s specific complexity—a nuance that often escapes less experienced directors.

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James Wilson

★★★★★

Patrick is a master at building trust across all levels of management. In Asian manufacturing, these relationships are the bedrock of success; Patrick fosters the mutual respect necessary to ensure our partners are as invested in the outcome as we are.

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Mike Flecker

Founder & CEO/ Idea Planet, LLC

★★★★★

His portfolio is remarkably diverse. He has successfully spearheaded programs ranging from high-volume, single-injection molded toys to highly complex, multi-material, Bluetooth-enabled gyro robots

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Jon Letterman

★★★★★

Patrick managed the cost engineering of new, complex, and functional products incredibly well, and provided the US with the right amount of data in clear and easy-to-understand formats

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Bradley Kurek

★★★★★

I highly recommend Patrick McCrea. He delivered exceptional results under real constraints—tight timelines, complex functional products, and at times limited prototyping budget—without sacrificing quality or decision clarity.

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Jennifer H.

★★★★★

Patrick is outstanding in supplier sourcing + cost engineering. He repeatedly lined up strong new supplier partners for new business, and he produced clear, decision-ready cost data that made it easy for U.S. stakeholders to act fast with confidence. His cost analyses were consistently thorough and forward-looking, often mapping multiple scenarios across cost, timing, capabilities, and design constraints before issues surfaced...Patrick is smart, steady, and highly accountable. I’d work with him again in a heartbeat.

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Frank Kautzman

How I Help

I help Western companies navigate Asia manufacturing — finding the right factories, solving production problems, and making sure their product actually comes out the way they imagined it. I work as an independent consultant so you get direct access to me, not a layer of account managers.

Vision to Reality
Vision to Reality
Bridge the gap from concept to real physical samples.
Design for Manufacturing
Design for Manufacturing
Expert advice on making your design production-ready.
Intelligent Sourcing
Intelligent Sourcing
Find the best factories without rookie mistakes.
Value Engineering
Value Engineering
Smart material and process recommendations to improve margins.
Supplier Turnaround
Supplier Turnaround
Replace a failing supplier relationship.
Product Launch Strategy
Product Launch Strategy
From sampling to mass production, I help you navigate the critical steps to a successful launch.

The Problem with Big Sourcing Firms

Armchair Account Managers

You get assigned someone who's never set foot in a factory floor (or twice a year at best), managing your critical supply chain from 7000 miles away in a comfortable office.

Markup Stacked on Markup

Agencies add layers upon layers of fees (sometimes that they themselves cannot explain) that inevitably inflate your unit costs, usually without adding proportional value to the process.

Paying for Paper Pushers

They pass emails from sales teams to obscure trading partners, unaware if its a real factory or trading company, sitting in between your product and the factory forwarding emails rather than direct, boots-on-the-ground engagement.

Empty Promises

Sales pitches that sound great but evaporate the moment production problems arise or timelines get tight.

Too Many Cooks, Zero Experts

More cooks in the kitchen than they know what to do with; lacking the technical knowledge to drive decisions, leading to confusion and lack of direction for your product.

Opaque Supply Chains and Processes

Sell you on factory direct while passing your ideas to middle men, or trading companies, to execute. Convoluted and opaque processes lead to risky supply chains: no visibility = no accountability.

I Offer Solutions: From Concept to Factory Floor

I help you design your complete product-to-market pathway working directly with you and the industry leading experts:

Product concept development with 3D sculptors and factory engineers

Concept Development

I work directly with 3D sculptors, prototype shops, and seasoned factory engineers to turn your sketches and ideas into actually manufacturable designs

Product engineering and value engineering for cost optimization

Product Engineering Input

Together, I help you design your tools, manufacturing methods, processes, and products to achieve the most competitive and cost-effective solution possible, while maintaining the highest quality and compliance standards from day one

Factory matching and supplier qualification in Asia

Factory Matching

I help you evaluate and identify the best manufacturing options — balancing cost effectiveness, design capabilities, compliance, production capacity, reliability, transparency, and efficiency. You choose what's best for you.

Manufacturing compliance planning and audit preparation

Compliance Planning

I advise on certifications, regulations, and audit preparation — and help you coordinate the right specialists when needed

Quality assurance framework and inspection protocols

Quality Framework

I help you set up QA protocols and inspection schedules (testing by certified 3rd parties)

Manufacturing oversight and production timeline management

Manufacturing Oversight

I advise on timeline planning, help resolve production issues, and guide long-term factory relationship strategy

Most agencies treat your project like a line item. I treat it like it's mine.

With 14 years on the ground in Asia and direct relationships with over 500 factories across China, Vietnam, Thailand, and Japan, I specialize in turning creative visions into real, shippable products — collectibles, branded merchandise, figures, plush, apparel, packaging, and beyond.

What makes me different? I actually care about the outcome. I'll walk your factory floor, find alternative solutions, challenge your suppliers, protect your design intent, and fight for the details that big agencies skip. I'm not here to cut corners — I'm here to make sure your product comes out the way you imagined it.

If you're tired of agencies that overpromise and underdeliver, let's talk.

Not sure where to start?

Book a free 30-minute Product Strategy Call. I'll review your current project, tell you exactly what I'd do differently, and you'll walk away with actionable next steps — whether we work together or not.

Book Your Free Call

Product Categories

Experienced guidance from concept to consumer-ready product

Collectible statue manufacturing - resin and PVC figures
Collectible Statues
1:1 scale to miniatures, resin & PVC
Prop replica manufacturing - weapons artifacts wearable props
Prop Replicas
Weapons, artifacts, wearable props
Collectible toy manufacturing - action figures vinyl toys blind boxes
Collectible Toys
Action figures, vinyl toys, blind boxes
Branded merchandise sourcing - licensed goods promotional items
Branded Merchandise
Licensed goods, promotional items
Premium packaging design for collector editions
Packaging
Premium unboxing, collector editions
Custom product design prototyping and R&D
Custom Design
Bespoke concepts, prototyping, R&D

The McCrea Advantage

I believe that ideas are sacred. So why should the execution be any different. I choose to see products in the most positive light: as extensions of their creators—self-expression that merits the absolute best execution, down to the finest details. While larger companies see your ideas as merely their next sale, I believe each project deserves to be treated with vision, excitement, precision, and a commitment to creating something amazing each and every time.

Active Operational Regions

CHINA JAPAN VIETNAM THAILAND TOKYO Concepting / Specialized Design KYOTO DONGGUAN Manufacturing Core NINGBO Manufacturing BANGKOK Specialized Production SAIGON Textiles & Assembly HANOI Assembly FACTORY DENSITY High Medium Low
Japan
Concepting / Specialized Design
China
Manufacturing Core
Vietnam
Textiles & Assembly
Thailand
Specialized Production

Material Experience

Strategic sourcing and industrial knowledge across premium raw materials

Plastics and resins sourcing - ABS PVC resin polyurethane vinyl
Plastics / Resins
ABS, PVC, resin, polyurethane, vinyl
Metals sourcing - die-cast zinc aluminum steel brass
Metals
Die-cast zinc, aluminum, steel, brass
Textiles sourcing - woven knit performance fabrics
Textiles
Woven, knit, performance fabrics
Silicone and rubber compound sourcing and manufacturing
Silicon
Molded silicone, rubber compounds
Ceramics and handicrafts sourcing - pottery stoneware
Ceramics / Handicrafts
Kiln-fired pottery, stoneware, traditional handicrafts
Wood and paper sourcing - MDF cardboard specialty papers
Wood & Paper
MDF, cardboard, specialty papers

Core Expertise in Process Optimization

Deep operational knowledge across the full product lifecycle

Strategic sourcing - factory identification and qualification
Strategic Sourcing
Identifying and qualifying the right factories for each product category
Value engineering for manufacturability optimization
Value Engineering
Optimizing designs for manufacturability without compromising quality
Cost optimization across every production stage
Cost Optimization
Systematic approaches to reducing production costs at every stage
Product development roadmaps from concept to mass production
Development Pathways
Clear roadmaps from concept to mass production with milestone checkpoints
Quality assurance inspection protocols and testing standards
Quality Assurance
Rigorous inspection protocols and testing standards across every production milestone
Packaging design balancing brand impact with product protection
Packaging Design
Designing packaging that balances visual brand impact with product protection — from premium unboxing experiences to durable transit-ready solutions
Production planning timeline and capacity management
Production Planning
Timeline architecture, capacity allocation, and milestone tracking from sampling to mass production
Compliance management regulatory requirements and certifications
Compliance Management
Navigating regulatory requirements, safety certifications, and audit preparation across markets

Factory Certification & Compliance

Best-in-class requirements. Zero tolerance for non-compliance. Every partner is audited for social and environmental standards.

ISO 9001
ISO 9001
Quality Management & Strict Tolerances
ISO 14001
ISO 14001
Environmental Management & Clean Energy
BSCI / SA8000
BSCI / SA8000
Social Accountability & Fair Labor
ICTI / RoHS
ICTI / RoHS
Ethical Production & Non-Toxic Materials

Sustainable Process & Materials

Moving towards closed-loop production, bio-resins, and eco-friendly pulp packaging.

Eco Materials
Eco-Materials
Recycled plastics, bamboo fibers, and non-toxic coatings replacing traditional PVC.
Energy Efficient
Energy Efficient
Partnering with facilities running on renewable energy sources and high-efficiency molding machines.
Molded Pulp Packaging
Biodegradable Packaging
Replacing blister packs with precision molded pulp and fully recyclable FSC-certified cardstock.
Future Ready

Innovation Edge

I actively scout and integrate the latest manufacturing technologies — giving your products bleeding-edge capabilities before competitors adapt.

Rapid Prototyping
Rapid Prototyping
In-house 3D printing for same-day iterations and validation.
Coming Soon
Supply Chain AI
Data-Driven Analytics & AI
Custom models for demand forecasting, predictive logistics, and deep supply chain analytics.
Robotics & Automation
Automated Production Lines
Integration of advanced robotics for assembly consistency, higher throughput, and improved efficiency.

What I Don't Do

Promise miracles. I don't promise anything I can't deliver. Quality input results in quality output. The inverse is true as well.

Source product from questionable or unethical geographies/ suppliers in order to bypass compliance or quality standards, and save pennies in the short term. That's a hard no for me, and a non-negotiable principle.

Logistics or shipping coordination (I let freight forwarders handle this)

Hire unnecessary siloed compartmentalized staff for each task. I reduce the telephone game to leanest operating environment possible, cutting the risk of communication inefficiencies and associated costs.

Work with square companies in a 4D environment. Every problem merits outside of the box thinking, and every hurdle has a way around. I explore every option to find the best solution possible, before agreeing together on best course of action.

Actual QC testing or inspections (I work together with you to hire and manage objective and unbiased specialists)

Free 20-Minute Call

No pitch. I'll look at your situation and tell you honestly if I can help or if you're better off elsewhere.

Book Free Call

or email: patrick@mccrea-consulting.com

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